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薄荷糖数粒线

案例名称:薄荷糖数粒线;
合作时间:2015;
合作公司:上海箭牌;
合作项目:薄荷糖数粒灌装线
项目说明:
DESIGN REQUIREMENTS:
130 BPM on 15 mints
整线是按照1盒15粒,一分钟130盒来设计的。

产品详细信息Product details:

BOX AND MINT:

样品规格:
盒子尺寸:74X45X10;
盒装:15粒;
糖粒直径:11.5mm,厚度为5mm,重量为0.5g;
枕包:一盒/包;
中盒:2X3X3包/中盒
人工装箱。

 

方案描述 Description:

数片线工艺流程 Process flow of particle line:

 

概述 Summary:
该包装线主要包括以下单元:理瓶机,开盖机,数粒灌装机,压盖机,重检机、金检机, 激光喷码机,喷码检测机,贴标机,枕式包装机等。整线生产包装能力为一分钟100-120盒/分(每盒15粒)。
The packaging line mainly includes the following units:Unscrambler,opener,filling and counting machine,capping machine,checkweighter,coding machine,metal detector,labeling machine,pillow packing machine and so on.The packing capacity of the whole line is 130-150 boxes per minute.(15 grains per box)

工艺流程图 Process flow chart:

详细叙述如下 The details are as follows:
1.人工把空盒倒到理瓶机的料仓内,将杂乱无章的瓶子按照统一方向整理出来送到输送线上;
Artificially pour the empty box into the silo of the bottle machine,arrange the messy bottles in a unified direction to the conveyor line;
2.开盖机将原本合起来的盖子打开到和盒子口成180度状态,并保持这个状态进入数粒机;
The lid opener opens the lid which has been closed together to 180 degrees,and keep this state into the counting machine
3.数粒机采用1台12通道的板条式数粒机,糖片由震荡送料,将糖片排列成12列垂直于盒口上方,利于糖片的直径排列的长度来对盒子定量灌装;
Counting machine is 12 tunnels slate counter,the sugar tablets are fed by oscillators,arrange the sugar sheet into12 columns above the box,it is beneficial to the quantitative filling of boxes by the length of the diameter of sugar tablets;
4.灌装后通过流水线进入压盖机;
After filling, enter the cover machine through the assembly line;
5.压盖机将盖子合上;
Capping machine close the lid;
6.对单盒产品进行金属检测和重量检测;
Metal detection and weight detection for single box products;
7.激光喷码机在盒子侧面进行激光喷码;
Laser spraying machine is used on the side of the box;
8.经过一个翻倒转向机构,将原本站立的盒子转成纵向平躺,以便完成后续的贴标工序;
Through a reverse steering mechanism,turn the original box into a vertical flat,to complete the subsequent labeling process;
9.顶贴对盒子进行顶面单标贴标;
Top sticker on the top surface of the box;
10.经过一段差速缓冲输送带进入枕式包装机送盒机构,保证以包装机同步的速度送盒;
After a differential cushioning conveyor belt into the pillow packaging machine box feeding mechanism,ensure that the box is delivered at the same speed as the packer;
11.枕式包装机对单盒进行枕包;
Pillow packing machine for single box pillow bag;
12.人工将单盒成品进行中盒包装。
Packing a single box of finished goods in a box.

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